▼ Summary
Juice filling machine is also suitable for fruit juice, tea drinks, energy drinks and fruit milk drinks. With the help of temperature controller, this equipment can carry out hot filling at high temperature of 80-95 degrees. According to the requirements of the drinking fruit juice drinks such as filling process, hot filling equipment to realize fully automatic washing, filling and capping, with a temperature control system and the reflux system, equipped with perfect automatic cleaning system and control program. This machine is suitable for all kinds of bottle, bottle shape changed need to adjust the height of the transmission chain. PLC control frequency conversion speed regulation, automatic control of liquid intake, accurate liquid level control, no drip leakage. The parts which connect with the liquid are made by good quality stainless steel, easy cleaning. The glass bottle juice filling machine design scientific and reasonable, convenient operation and maintenance,easy to operate and highly automated , is the ideal choice of beverage manufacturers.
▼ Equipment Working Process
The bottle enters into the rinsing part of three-in-one machine through the bottle crew. The gripper installed on the rotary disk catches bottle and turns it over 180 degrees and makes the bottleneck face ground. In the special rinsing area, the nozzle on the gripper sprays water to rinse bottle inwall. After rinsing and draining, the bottle turns over 180 degrees along the guide rail and make the bottleneck faces sky. Then rinsed bottle is transferred to the filling part through poking bottle starwheel. Filling part adopts bottle-bottom bottle transmission way, the filling valve acted by the cam can realize up and down. It adopts pressure filling way. The filling valve opens and begins filling when it moves down and touches the bottleneck, the filling valve move up and leave the bottleneck when it finishes filling, the full bottle is transferred to the capping part through hold neck transition poking wheel. The stop screwing knife holds the bottleneck, keeps bottle upright not rotating. The screw capping head keeps in revolution and autorotation. It can finish a whole capping course including catching, pressing, screwing, discharging through the action of the cam.
▼ Features Of Equipment
1. This machine has a compact structure, completed control system, easy to operate and highly automated.
2. The parts which connect with the liquid are made by good quality stainless steel, easy cleaning.
3. High precise, high speed filling valve. Liquid level can be confirmed precisely, which ensure the filling quality.
4. The capping head adopts constant torque magnetic device to guarantee capping quality and impact cap.
5. This machine has a highly efficient cap arranging system, perfect cap feeding and protection device.
6. Only by changing the star-wheel, can realize to fill the changed bottle shape.
7. Filling system adopts bottle neck locking technology, which can protect the bottle mouth been polluted.
8. The machine adopts perfect overload protective device can ensure the operator and machine safe.
9. The control system has many functions, such as control producing speed, cap shortage detection, bottle block automatic stop and production counting etc.
10. Bottle washing system adopts highly efficient washing spraying valve, it can make water clean all inner place of bottle.
11. The main electric components, frequency, photoelectric switch, proximity switch, electric control valves all adopt imported components, which can ensure the quality performance.
12. The electric components and pneumatic components are all introduced from world famous brand products.
13. The whole machine is controlled by touch screen, human can operate machine by it.
▼ Equipment Pictures
Washing Part
Filling Part
Capping Part
▼ Technical Specification
Model | G-RCGF18-18-8 | G-RCGF24-24-8 | G-RCGF32-32-10 | G-RCGF40-40-15 | G-RCGF50-50-15 | G-RCGF60-60-22 |
Washing | 18 | 24 | 32 | 40 | 50 | 60 |
Filling | 18 | 24 | 32 | 40 | 50 | 60 |
Capping | 8 | 8 | 10 | 15 | 15 | 22 |
Capacity 500ml B/H | 5500-6500 | 8500-10500 | 13500-16500 | 16500-18500 | 18500-22500 | 22500-26500 |
Filling Precision | ≤±3mm | |||||
Bottle Height | 150-330MM | |||||
Bottle Diameter | Φ50-Φ100MM | |||||
Bottle Washing Water Pressure (Mpa) | 0.2-0.25 | |||||
Air Resource Pressure (MPa) | 0.4 | |||||
Filling Temperature | Hotting Filling 80℃-95℃ | |||||
Bottle Washing Consumption (kg/h) | 800 | 1500 | 1800 | 2500 | 3000 | 3500 |
Main Motor Power (kW) | 3.5 | 4.2 | 5.6 | 6.4 | 9.8 | 11 |
Overall Size (L*W*H) | 2850*2150*2150 | 3300*2200*2400 | 4050*2300*2100 | 4300*2300*2100 | 4720*3550*2700 | 4800*3600*2750 |
Weight (kg) | 4000 | 4500 | 5000 | 7800 | 8500 | 9500 |